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 Home »  FAQ » Gas Detection
Gas Detection

Gas Leak

Optical Gas Detection

Point Sensors

Open Path System

What Other Analytical Methods Are Available For Gas Monitoring?

GAS LEAK

Q. What is gas dispersion?
When a gas leak occurs, the gas tends to disperse into the atmosphere in a pattern based on its physical characteristics--its vapor density in particular. The diffusion rate of a gas into air is proportional to its density relative to that of air. Hydrogen, for example, with a density much lighter than air's, will diffuse very rapidly. Because the resulting hydrogen-air mixture has a density lighter than the surrounding air, convection currents lift the mixture in a plume similar to smoke rising from a cigarette in an ashtray. For gases denser than air, the inverse is true. Most of the gases heavier than air are generated by liquids and are referred to as vapors. Gases with a density greater than air tend to settle along the ground or into a pit. Gases with densities very close to air do not diffuse much and tend to follow local air currents.

Q. What are the effects of temperature during a gas leak?

In addition to density and air flow, temperature can also affect the dispersion of leaking gas. Most important, it can change the way a gas might normally behave. If the temperature of the air at the ceiling is much hotter than the rest of the room air, the ceiling air will have a lighter density because hot air rises. This "thermal barrier" may slow down the diffusion of the leaking gas enough to delay or prevent detection at the sensor.

Also, many lighter-than-air gases are stored as compressed liquids. When these gases escape into the atmosphere, their density may at first be heavier than air until they are warmed by the ambient temperature and become lighter than air.

Q. What are the effects of dilution during a gas leak?

If the air volume moving through each of three rooms, for example, is roughly the same, a hazardous concentration in one room would be diluted to one-third of its true value because of the air movement from the other two rooms.

Q. What are the concerns when monitoring outdoors?

When installing sensors in outdoor applications, careful attention must be given to prevailing wind conditions. It may be necessary to monitor a single hazard (such as a storage tank) using several sensors so that an accidental leak can be detected regardless of wind direction at the time of the leak.  OPEN PATH monitoring systems have been developed to address the issue of large area coverage.

When monitoring gases and vapors outdoors, wind and weather become of particular concern. The equipment may be subjected to very hot and very cold temperatures in the course of the year, and may even experience large shifts in temperature from daytime to nighttime. Equipment will be exposed to rain, snow, ice, dust and dirt. For outdoor applications, a rugged, robust instrument and sensor are essential.

OPTICAL GAS DETECTION

Q. What is gas absorption spectroscopy

A molecule's IR spectrum is constant and dependent on its chemical structure and to a lesser degree temperature and pressure. Each compound possesses a characteristic IR or UV fingerprint that can be identified by spectral analysis. The substances' IR and UV spectra typically contain regions in which there are no absorbing species, and these regions can provide a signal intensity reference.

Reference spectra are obtained in the absence of absorbing species to account for detector sensitivity, source intensity, and optical alignment variations.

On the negative side, IR spectrometers can't measure symmetric molecules (e.g., N2 , O2 , and H2 ) or single-atom species because of a lack of a dipole moment. The complexity of the IR spectrum historically required a trained user to interpret and quantify the species present, but now automated spectral analysis software provides the interpretation and quantification required for complete real-time analysis.

Q. What is FTIR Spectrometry?

Fourier Transform IR (FTIR) spectrometry, a unique mathematical spectral analysis, is ideal for quantitative analysis of complex gas mixtures, for concentrations from percent (%) to sub-parts-per-million (ppm) levels.
 FTIR spectrometers possess fundamental advantages that allow them to perform qualitative and quantitative analysis better than devices using dispersive methods.

FTIR spectrometers have larger optical throughputs than dispersive spectrometers and transmit more IR energy to the detector. They also image all IR frequencies on the detector simultaneously (the multiplex, or Fellgett, advantage), distributing detector noise and limiting noise on the IR spectrometer across the entire spectrum. FTIR spectrometers also maintain significantly better frequency precision and accuracy.
This permits rapid, real-time analysis of most gas compositions with high sensitivity in complex mixtures.

Q. What is Nondispersive IR (NDIR) Spectrometry?

Filter-based nondispersive techniques allow for the manufacturing of low-cost, robust sensors that offer the advantages of IR absorption methods and are well suited for the production environment. Although single-wavelength detection can be done, dual-wavelength sensors allow for real-time correction of the sensor baseline.

A low-cost, filter-based NDIR sensor can then be implemented for production scale process monitoring and control. Response times for this type of sensor are typically on the order of tens of milliseconds. Noise levels are in the microtorr range, with exact numbers depending on the specific design. Multiple filters can be used, allowing simultaneous analysis of several gases by a single sensor.

Q. What is Differential Optical Absorption Spectroscopy (DOAS)

DOAS is a method to determine concentrations of trace gases by measuring their specific narrow band absorption structures in the IR, UV and visible spectral regions. A typical DOAS instrument consists of a continuous light source, i.e., a Xe-arc lamp, and an optical setup to send and receive the light through the atmosphere.  It is also possible to use the sun or scattered sun-light as light source. The typical length of the light path is the atmosphere ranges from several meters to many kilometers.

After its path through the atmosphere, the light is spectrally analyzed and the gas concentrations are derived.  In the atmosphere, the light of the lamp (I0(λ)), undergoes extinction processes by air molecules (σRay(λ)) and aerosols (σMie(λ)), turbulence (T(λ)), and absorption by many trace gases with the concentrations Ci and absorption cross sections σi (λ).  The light intensity from a path of length L can be described by:

I(l) = I0(l)´exp((Sσi(l)´Ci´L+ σRay(l)+ σMie(l))´T(l)  (1)

The task of any spectroscopic method in the atmosphere is to separate these effects in order to derive the concentrations of trace gases. DOAS overcomes this problem by separating the trace gas absorption cross sections into low and high frequency parts by specific numerical filtering methods.
Low cost systems based on this technology are commercially available.

POINT SENSORS

Q. What dictates the selection of a sensor?

Point sensors used in area monitoring applications are typically diffusion in design. This means that the sensor is not part of an active sampling system that draws the sample to the sensor, but instead relies on diffusion and convection to obtain the sample. That is, the gas will mix with ambient air and diffuse through the sensor's flame arrestor without requiring a pump or aspirator. 

Selecting the appropriate sensor for a given application is dictated by the gas or gases to be measured, the background gases present, and the conditions around the sensor's location. Flammable hazards are measured in the 0-100% lower flammable limit (LFL) or lower explosive limit (LEL) range. Toxic hazards are measured in the low parts per million (ppm) range. Several sensor technologies are available in diffusion designs: catalytic and IR sensors for LFL range monitoring of flammable gases, and electrochemical and solid-state sensors for ppm monitoring.

Q. What are Catalytic Sensors?

Catalytic sensors are appropriate for detecting flammable gases and vapors in the LFL range. When a flammable gas enters the sensor, it reacts with a catalyst-coated electrical coil. The resulting resistance change offsets the balance of a Wheatstone bridge circuit. The output signal is proportional to the concentration of flammable gas. Catalytic sensors have numerous strengths, including low cost, long life, and simplicity of design. But they can be affected by "catalytic poisons" such as silicones, plasticizers, and sulfur compounds that coat or corrode the sensor's catalyst.

Q. What are Infrared Sensors?

Infrared sensors are optical devices sensitive to IR radiation. The IR energy detected by the sensor is translated to an electrical signal that is further processed by the particular detection system. Point IR gas detectors  analyze the presence of a gas by exposing it to IR radiation and measuring the radiation atenuation caused by the gas absorption . The detector comprises an IR light source, an IR sensor and several beam reflectors along the gas cell that provide the optical path for the light beam. The gas enters the cell by natural difussion. The point IR gas detector has proven useful in monitoring flammable gases in the LFL range. It's chief advantage over the catalytic type is that it is not subject to catalytic poisons. Because it is an optical device, however, care must be taken to prevent fouling of the optics.

Q. What are Electrochemical Sensors?

Electrochemical sensors are excellent for detecting low parts-per-million concentrations of a select gas. They contain an electrolyte that reacts with a specific gas, producing an output signal that is proportional to the amount of gas present. Electrochemical sensors exist for gases such as chlorine, carbon monoxide, hydrogen sulfide, and hydrogen, but cannot be used to measure hydrocarbons. The number of gases that can be detected using this technology is relatively small, but is increasing from year to year.

Q. What are Solid-State Sensors?

Solid-state sensors, typically based on a tin oxide semiconductor, respond to gases by changing resistance. They are used to measure numerous gases in the parts per million range. The devices are relatively inexpensive and have a long operating life. They have a low selectivity, however, and background gases can create inaccurate readings. In addition, the sensor's nonlinear output signal makes calibration more complicated.

Q. What are the requirements for all point detection methods?

All point detection methods require that gas be drawn from the monitored area, sampled over a period of time, introduced into the detection system for gas analysis by chemical, physical and electro-optical methods.

Q. What are the advantages of point-source detectors?

a. Quantify the gas concentration at a given point
b. Ideal for use in small confined space applications such as control, pump and generator rooms
c. Relatively low cost, commonly used, well recognized by engineers and maintenance people
d. Simple sensor replacement
e. Novel optical point sensors have fewer limitations than traditional chemical ones

Q. What are the disadvantages of point-source detectors?

a. Does not reflect the actual gas concentration in the entire area
b. Some types are subject to poisoning by materials such as silicon, halogen, and metal-organic compounds. This is a dangerous and unrevealed mode of failure.
c. The gas must reach the specific detector (accuracy will be compromised if the detector is placed incorrectly or too few are used).
d. Slow response
e. May not reflect actual gas concentration in case of high air flow/wind directed not towards the detector.
f. Frequent maintenance required to check calibration
g. In large open areas in order to provide adequate coverage, a substantial number of detectors is required.

OPEN PATH SYSTEMS

Q. What is an open path gas detection system?

Open Path Gas Detection System is an optical device that analyzes a gas concentration along a line-of -sight between a light source and a detector over a distance of up to several hundred meters. The system comprises two units that are located at a predetermined distance or collocated when a retro-reflector is used. The radiation intensity emitted by the light source is detected by the detector and is related to the concentration of the chemical substance in the optical path measured by the system. Such systems are using either IR or UV spectral sensors in the detection unit and detect gases at very low concentrations in air, PPM (Part Per Million) or LEL levels.

Q. What is 'spectral fingerprint'?

Spectral fingerprint is the specific absorption/emission spectrum of each chemical substance, and is typical to the molecular structure of the substance. Chemical vapors with similar molecular structure (like the hydrocarbons) will exhibit similar (but not identical !) spectral fingerprints, thus enabling their spectral identification as a family.

Q. What are the advantages of Open Path Detectors?

a. Direct fast response to changes in gas concentrations
b. Provide gas surveillance over a large area
c. Speed of response from 0.5 up to 10 seconds, which is 5-30 times faster than point detectors
d. More cost effective than point-type sensors over large areas
e. Low maintenance, since equipment is not subject to poisoning
f. Unaffected by high background gas levels
g. Unaffected by environmental conditions such as heat, humidity, snow, rain, etc.

Q. What are the disadvantages of Open Path Detectors?

a. Provide an average gas concentration and do not indicate the precise concentration at a given point
b. Dependence on the unobstructed line of sight between beam emitter and detector
c. IR source in the environment (sunlight, fires, hot objects, lamps) affect certain types of detectors causing false alarms.  Only a unique beam emitter (radiation source model) flash type is immune to these false alarms.
d. Operation may be impaired due to physically obscuration and other conditions that result in more than 90% reduction in beam signal in cases such as very heavy fog. (Such failures are automatically revealed in advanced systems.)
 

Q. What is the philosophy of gas detection on Offshore installations?

Generally, the philosophy of gas detection on offshore installations is that a gas cloud at stoichiometric concentration of 2 LEL with a diameter of 5 meters poses a real explosion threat; hence, it is critically important to detect this cloud as early as possible, and before it grows in size or migrates to hot (ignition source) areas.

The present Oil and Gas companies's philosophy is that all leaks result in a plume (cloud), which is concentrated at source and which becomes more diluted as it disperses in the air-flows in the area.

Open Path (beam) detects without regard to the beam's proximity to the source of leak, provided the whole width of the plume is within the beam, the gas monitoring system will see a similar response of average gas concentration in the cloud.

Q. What is the Gas Concentration Definition?

Gas concentration is determined as an average value over the entire optical path, either in PPM x m or LEL x m.  The gas concentration is obtained by dividing the above value by the distance L(m) between the light source and the detector.

.

Q. What are typical open path system applications?

a. General
1) Large area monitoring
2) Peripheral or fence-line monitoring
3) Pipeline monitoring
4) Process monitoring
5) Pollution monitoring
6) Industrial fugitive emissions
7) Environmental monitoring

b. Specific Oil and Gas petrochemical offshore/onshore installations
1) Air-duct (HVAC) monitoring
2) Process control emissions
3) Storage 'fence-line' monitoring
4) Gas filling and distribution terminals
5) FPSO gas monitoring
6) Turbine enclosures monitoring
7) Floating roof storage tank protection

c. Industrial applications
1) paint workshops (paint spray/vapors monitoring)
2) printing industry (solvent vapors monitoring)
3) hazardous chemicals processing and storage
4) cleaning tanks monitoring
5) burner control / flue gas emissions monitoring
6) water processing and dumps monitoring

What Other Analytical Methods Are Available for Gas Monitoring?

Gas chromatography (GC) and mass spectrometry (MS) are often used for gas analysis. But these methods fall short when used for real-time process monitoring and control. Historically, gas chromatographs produce useful data only a small fraction of their working time because of the sample collection requirements and in some cases the sample preparation. Once a sample has been passed to the chromatograph, separation times have been relatively long (minutes to hours), depending on sample complexity.

Recent advances in high-speed GC have reduced separation times from hours to minutes, and in some cases from minutes to seconds. But even with these improvements, you'll still encounter limitations when working with this method.

In most applications, the component  interacts with a detector, such as flame ionization (FID), electrolytic conductivity (ELCD), electron capture (ECD), thermal conductivity, mass spectrometry (MS) and numerous others. Because molecular interaction is required, the instruments need frequent calibration and/or internal standards to maintain quantitative accuracy.

Mass spectrometers are often used after gas chromatographs, which adds the aforementioned problems-slow response time, varying calibration, and sample incompatibility. When used alone in the semiconductor industry, the spectrometers are known as residual gas analyzers (RGAs). In stand-alone applications, RGAs have quick response times and are sensitive detectors for most gas species. However, they require low pressures and lack quantitative accuracy because of constant instrument variations and pressure fluctuations. Also, in semiconductor processing, these sensors are in contact with corrosive and reactive materials, which affect performance and shorten the instrument's operating life.

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